Features of Vacuum Emulsifier

Vacuum emulsifier is a type of machine that mixes chemicals in laboratories and small scale industries. It is also used in cosmetic and ointment making factories. Its features include high shear mixer, heating system, agitator and scrapper.

This equipment can be used to create high-quality cream, skin cream and hair dye cream. It is suitable for both low and high viscosity products.

Vacuum Pump

Vacuum pump is a machine that helps to mix, disperse, emulsify and homogenize liquid products like cough syrup. This is used in food and pharmaceutical industries. Its main components are oil pot, water pot, operation platform and vacuum system. It is made in compliance with CGMP and is suitable for materials with low viscosity. Its product contact parts are made of SS316L.

The vacuum pump uses a gettering principle to create a high vacuum level. The gas molecules are retained by sorption, chemical combination or condensation on internal surfaces of the pump. This process ensures that the vacuum is maintained and stable.

It is important to maintain your vacuum pump regularly to avoid any malfunctions or failures. Regular inspection of the pump can help reduce the risk of contamination, a potential source of problems. You should check the vane, bearings, and belts for cracks, and wear. It is also a good idea to use a cleaning solvent or soap solution on the pump. In addition, Vacuum emulsifier you should warm up your pump before connecting it to your vacuum application. This will help reduce vapors that can condense in the pump oil.

Homogenizer

Homogenization is a fluid mechanical process that uses high pressure to disrupt particles and droplets in the liquid. In addition to reducing particle size, homogenization can also help to stabilize emulsions by making them less viscous. It can also be used to disrupt cells for biotechnology applications. Homogenizers use multiple forces to achieve the homogenization result, including turbulence, shear, and cavitation.

Homogenizers are available in single-stage and triple-stage versions. Single-stage models have one rotor and one stator, while triple-stage machines have three rotors and three stators. Single-stage homogenizers are more cost-effective than their triple-stage counterparts.

Some vacuum homogenizers include built-in data gathering technology, which helps manufacturers maintain schedules and review key performance indicators for process control. They can also use configurable alarms to ensure that all parameters are met. Some also feature electro polish of product contact parts to make them easier to clean and sanitize for food, pharmaceutical, cosmetic and nutraceutical production applications. These features help to improve product safety and increase compliance with FDA regulations. They also reduce human error and maintenance costs.

Agitator

An agitator is an industrial mixing machine used to stir liquids and maintain homogeneity in chemical processes. It can be modified to meet a variety of needs, including stirring intensity and temperature extremes. These machines are essential in the production of many products and can increase productivity by reducing operating costs. Agitators are available in various sizes to fit containers with diameters ranging from 500 mL test tubes to 100-foot tanks.

It also helps reduce the cost of raw materials by preventing the material from settling at the bottom of the emulsification pot. This is especially important for agglomerated powders, two-phased emulsification and reducing bottom sediments. In addition, it helps prevent the formation of sticky materials by conducting dust vacuuming around the tank.

This equipment is widely used in water treatment and food, pharmaceutical and cosmetic industries to agitate small volume tanks. It also works well for dissolving solid products, agitating reagents and emulsifying dosing tanks. In addition, it provides improved heat transfer throughout mixtures by evenly distributing temperatures. It is also useful for preventing bubbles from surface foaming and carbon dioxide collecting in small concentrated areas.

Scrapper

It is a new type of mixer for cosmetics, pharmaceutical and fine chemical industries. The machine is used to process ointment, body creams, lipstick, toothpaste, soap and so on. Its main function is to reduce the concentration of raw materials wastage. This will help you save a lot of money on the raw material cost in the long run.

The scraper agitator has net-centrifugal effects during operation, making the PTFE scraper cling to the wall of the pot and solve the complications of material staining on the wall of the pot. It also makes the wall scraping more perfect, and no adhesive particles will be left behind, so it will not affect the quality of the product.

The middle stirrer and Teflon blades of the agitator have powerful shearing force to grind, cut, compress and fold the substances, and the high cutting wheel speed and fixed cutting cover make it possible to reduce bottom sediments to 200nm-2um. The mixing and homogenization of the materials can be completed in a short time with this type of equipment.

Heating System

The vacuum emulsifier mixer is an ideal machine for producing semi solid viscous emulsion, dispersions and suspension in cosmetic, pharmacy, food or chemicals industry. It has the advantages Automation equipment supplier of low noise, high speed, easy operation and maintenance. It consists of main working tank, water tank, oil tank, hearting system, mixing system, vacuum homogogenous emulsifying, electrical lifting system, operation control cabinet and piping system.

Its stainless steel emulsifying pots are compatible with both oil and water to bring an excellent mix. It is also equipped with a vacuum pump, agitator motor and feeding device (automatic suction). The equipment is designed for high performance, energy efficiency, and ease of use.

It is accompanied by an observation mirror that corresponds to GMP requirements. It is used to observe the blending process and shut off the vacuum when necessary. A cleaning system with water pipes is integrated to clean emulsifying tanks, blenders, and vessel tanks. It is regulated by a PLC controller and touch screen. It allows users to set functional specifications and vision mixing speed, temperature of each jar, control automatic valve and more.