What is a Vacuum Emulsifier?

Vacuum Emulsifier is a system for making Semi Solid viscous emulsion, dispersion or suspension in cosmetic, pharmaceutical, food and chemical industries on small or large scale.

This equipment is also used in the manufacturing of chemicals like synthetic fibers and polyesters, latex, saponification products, sauce, detergents and coatings. It can also be used to mix paints and synthetic resin paints.

1. Vacuum

Vacuum Emulsifying Mixer is a machine used to make emulsion products like cream, ointment and liquid. It is designed to meet the hygiene standard of GMP and can save a lot of time compared with manual mixing. It is the ideal equipment for making mayonnaise and other dairy products.

It is made up of a high speed rotor and a holed stator Vacuum emulsifier that are connected to each other through a shear gap. During the process, the rotor rotates at high speeds and generates powerful shear force which cuts, shears, and emulsifies the materials within a short time. The shear force helps in transferring the oil phase material and water phase materials to different locations of the mixer.

In addition, the vacuum state keeps the products from aerating during the emulsion process and ensures a smooth, fine, bubble-free product. It can also be used for making cosmetics such as skin cream, eye cream, hair conditioners, and hair dye cream, pharmaceutical preparations like syrups, ointments, and chemicals, as well as foods. It can be easily customized according to a customer’s specific requirements.

2. Heat

Vacuum emulsifying mixer machines can be used to make cream, lotion, and ointment. They are also ideal for processing suppository medications. They are equipped with a triple blender, hydraulic lift cover, and a high-speed homogenizing pump. These machines are also suitable for emulsifying pharmaceutical, cosmetic, and fine chemical products.

The vacuum emulsifying machine can help you produce better quality food. The device can also be used to improve the texture of meat, pates, and other foods. It can also be used to make sausages and other types of food.

In addition, vacuum emulsifying mixers can be used to create mayonnaise and other liquids. These machines can help you save time and money by eliminating the need for a deaerator.

In addition, the vacuum emulsifying machine can reduce oxidation and spoilage, while improving flavor and color. It can also help you reduce the amount of oil used in your cooking. The equipment can also help you increase your production rate and improve the consistency of your products. This can lead to higher profits and reduced waste.

3. Pressure

Pressure is the force that causes material to be pulled together, or stretched. It’s measured in newtons per square meter, or PSi. This is what makes a balloon expand when you blow it up, because the individual gas molecules bump into each other and into the walls of the balloon, exerting a force on the surface that causes it to stretch.

TFZRJ 5-20L Vacuum Emulsifying Mixer has triple blender and hydraulic lift cover, high speed homogeneity blender (Speed is 0-3500r/min, frequency speed regulation) and low-speed scraper blender. It has a closed system that ensures sanitary production to meet request of Clean-In-Place and Sterilize-In-Place(CIP) CGMP.

It is used to mix materials of varying viscosities in cosmetic, pharmaceutical and food industries. This machine can process ointments, oral syrups, latex, emulsions and injections. In addition, it can also emulsify viscous food products such as mayonnaise, dressings, jams, butter and margarine. The size of the material particles must be uniform and their shape should be spherical to get good mixing results. In order to achieve better results, the mixer must be equipped with a vacuum pump.

4. Rotor

A vacuum emulsifying mixer is a small scale mixing equipment that uses kinetic energy to create uniformly mixed materials. It’s an ideal choice for small-scale productions, as it provides accurate mixing values and a clean environment. The machine can be used to make a variety of products, including creams, lotions, and ointments. It also works well for emulsifying adhesives, chemicals, and pharmaceuticals.

The vacuum emulsifier has a high-quality rotor and a stator. The rotor is rotated by the electric Automation equipment supplier motor to generate strong shear forces between it and the stator. These forces generate centrifugation, dispersing, and tearing. The shear force can be adjusted according to the type of product you’re working with.

The rotor of a vacuum mixer is equipped with wall scraping and center agitation. This combination of agitation methods ensures the highest level of mixing performance. The mixer also has a vacuum institution and cooling circulation system. It can also be used to control the dumping and aeration of the mixing process. Its PTFE scraper can cling to the walls of the pot, which prevents aeration and helps achieve void-free end products.

5. Sealing

A vacuum emulsifying mixer can be equipped with a CIP cleaning system to ensure that the mixing machine is clean and free of any bacteria. This is particularly important in the pharmaceutical industry, where strict hygiene standards must be met.

The main parts of a vacuum emulsifying mixer include the emulsifier, water and oil pretreatment boiler, dumping system, vacuum pump, electric control system, work platform and other machinery. It can also be fitted with a steaming system.

Vacuum emulsifying mixers are the perfect machines for producing cream, lotion and ointment, since they aid in perfect emulsification and help to produce products that have no bubbles. However, there are several factors that can affect the efficiency of this machine, including the size and shape of the ingredients.

For example, spherical shaped particles tend to mix well, while irregularly sized ones don’t. The natural characteristics of the materials to be emulsified are also an important factor. They should be of a similar size, otherwise the machine might not be able to perform effectively. This can be a problem for products that require high shear emulsification.