What Is a Vacuum Emulsifier?
Vacuum emulsifier is an important tool in the manufacturing industry. It is used to mix a wide range of products. It helps to control the blending environment and prevents air circulation, which may cause blending blade degeneration. This enables manufacturers to achieve void-free final results.
Cosmetic industries use Vacuum emulsifier this equipment to mic body lotions, creams, detergents shampoo and honey. Drug ventures also find it useful in handling treatments, oral syrups, latex and emulsions.
High shearing homogenization
A vacuum homogenizer uses a powerful water ring type vacuum pump to suck the air bubbles generated during mixing, dispersing and emulsifying. The vacuum function also helps transfer the ingredients from the oil and water phase tanks to the main emulsification plant. This helps avoid dust from contaminating the product. The high shearing homogenization of a vacuum emulsifier allows for the rapid mixing and emulsification of mutually indissoluble materials. The high kinetic energy and precise processing technology create a strong shearing force between the rotor and stator. This forces the rotor to shear, crush, centrifugal extrude, and dissolve material layers in a short time. This process generates strong turbulence, which makes the materials distribute evenly in a liquid layer and form a stable emulsion with a proper amount of additive.
The key factors that determine the efficiency of a vacuum emulsifying mixer include the size of particles and the shape of the particles. Small spherical particles tend to mix well with each other and produce excellent emulsions. Irregular shaped particles, however, don’t emulsify as well.
The vacuum emulsifier has three main pots, one for the oil and another for the water. Its large working capacity of 50L-10000L makes it a suitable machine for large cream and emulsion batches with a lot of powder. Its controlled blending climate also prevents aeration, providing void-free final results.
High mixing speed
Vacuum emulsifiers are used for mixing products with varying viscosities. They are ideal for making creams and other fluid products, such as cough syrups. They also help to reduce wastage. They also increase productivity, which is good for the business and the consumer. The vacuum emulsifier also helps to improve the quality of the finished product.
The high shear mixing speed of a vacuum emulsifier allows it to disperse and homogenize materials in the pharmaceutical, cosmetics, and food industries. It can also be used to purify and dissolve materials like latex, ointments, and other liquids.
It is important to choose a vacuum emulsifier that can handle different batch sizes. A typical machine can handle batches up to 3000 liters. If you’re unsure about the size of your batch, consult a professional to determine the best size of a vacuum emulsifier for your specific needs.
When choosing a vacuum emulsifier, make sure to choose one that conforms to CGMP requirements, such as Clean-In-Place (CIP) and Sterilize-In-Place (SIP). The machine should also have multiple safety devices for the pump, hydraulic lift system, and other parts that are not in contact with your product. The machine should also be easy to maintain, with a water and soap cleaning system. It is important to keep a record of maintenance, and to use the right type of cleaning fluid for the machine.
Easy to maintain
A vacuum emulsifier is an easy-to-maintain machine that helps you prepare and mix viscous materials. Its quick rotation provides powerful shearing and kneading action, making it ideal for mixing ingredients that are hard to blend. The device also has a scrapper that resembles a knife, allowing it to remove materials that are stuck to the sides of the container. This is a great feature that helps you save time and money.
You should regularly check your equipment to ensure that it is working properly. Always double-check the tank pressure gauge and if all valves are open Automation equipment supplier or closed. This will prevent scalding and ensure that your ingredients are mixed correctly. You should also keep in mind that the operating platform must be clean and dry to prevent scalding.
If you want to prevent the occurrence of bottom sediments, you can decrease the size of the material droplets or add extra low-density liquids. These measures will help you avoid the formation of clumps and flakes, which are a common cause of sedimentary emulsions.
Another way to keep your machine in good condition is by using a CIP (Cleaning in Place) system. This will automatically initiate cleaning of all parts of the machine, eliminating the need for manual cleaning by hand. This will save you money and time, and it will also prevent contamination in your final product.
Low energy consumption
A vacuum emulsifier is an automated machine that saves time since it works more efficiently than manual methods. It is an excellent option for producing creams and fluid products like cough syrups. It also helps in reducing the cost of production by saving on labor. In addition, the machine has an in-built CIP system that ensures hygiene for the equipment and prevents contamination of the products. It is suitable for use in the food industry, cosmetics, pharmaceuticals, and biotechnology industries.
The vacuum emulsifier is a batch mixer that uses a shear gap between rotor and stator to create strong suction force for mixing, dispersing, and homogenizing chemicals. Its operation is simple, with a touch button and an automatic process recorder. The vacuum environment naturally keeps contaminants out of the mixer, which is made from stainless steel.
The emulsifying mixer is also used in the chemical industry to produce washing powder and liquid detergent. In addition, it is useful for producing coatings and inks, nano materials, printing and dyeing auxiliaries, pesticides, and fertilizers. It is highly demanded in the dairy industry for producing mayonnaise, dressings, jam, and spreads. It is also used to produce high-end skin cream and other skin care products. This is an important application for a high shear emulsifying mixer. The machine can be easily shifted by lifting the instigator’s vessel, and cleaning is easy.
