What Is a Vacuum Emulsifier?

Vacuum emulsifier is an equipment for mixing, dispersing, homogenizing and emulsifying highly viscous ingredients. It is used to produce cream, ointment and emulsion products. It has a blade mixer for high dense ingredients and an emulsifier homogenizer. It has scrapers that prevent dead corners in the machine and generate a downward current to mix materials.

Homogenization

Vacuum homogenization is an important process that helps emulsify high-viscosity materials, including oils and water. The vacuum created by the agitator eliminates air bubbles in the material, which results in a more uniform product. It also helps prevent oxidation and other chemical reactions that can cause the material to degrade. This process also reduces the amount of product that is lost during the emulsifying and mixing processes.

Homogenization of a vacuum emulsifier fluid is a critical step in the manufacturing process of cream, medicine ointment and lotion. It can be done with a variety of methods, but the most effective is using a vacuum emulsifying mixer. This machine uses a rotor and stator to create an intense, shear effect. The resulting mixture is free of air bubbles and has a high shear fineness.

The emulsifier machine is made from stainless steel and is mirror polished on the inside. It adheres to the GMP hygiene standards and is ideal for making medical and pharmaceutical products. The emulsifier is easy to operate and has many features. The pot cover is automatic rising and can be lowered or raised with the turning of the emulsifying boiler. It can be heated by steam or electric heating, and the intercalated bed cooling is simple and convenient. It can perform sliming, mixing, dispersing, and other functions in a short time.

Dispersion

The heart of the vacuum emulsifier is batch mixer (emulsion homogenizer) which has one high speed rotor and a holed stator that spin together creating strong suction force. The materials go into the rotor from both sides and are cut, sheared, emulsified, and homogenized through the shear gap between the rotor and stator and are then accelerated to jet out through the holes on the rotor. This ensures that the materials are spread out evenly throughout the cream.

Unlike conventional systems, the injection of solid particles in the center of the rotor-stator does not disturb the flow of the fluid around the emulsifier, which assures the quality of dispersion. It also allows a greater range of vacuum levels than those offered by conventional systems. Vacuum emulsifier This increases the efficiency of the system and helps to increase productivity.

A vacuum emulsifier is the perfect solution for mixing cosmetic products with a high content of powder. This machine can mix large cream and emulsion batches with high density powder. It is suitable for making suppository, ointment, and oil with a lot of powder. It can also be used to make body treatment creams, masks, and mascara.

Vacuum emulsifiers are easy to maintain and have low operating costs. They can be cleaned with a simple soap and water mixture. It is important to keep the base of the unit and pots clean to prevent rust. It is also important to maintain the vacuum by using the right temperature and mixing speed.

Stability

A vacuum emulsifying mixer can be used to make liquid cream, ointment and other products. It is used in hospitals, cosmetic companies and other organizations that require high-quality emulsions. The machine is a valuable piece of equipment that works at high speeds, has a large capacity and meets strict safety standards. It also features a dust-free system and automatic feeding.

Emulsion stability is influenced by the particle size distribution of the emulsified materials. It is important to find a balance between Automation equipment supplier the size of the emulsion droplets and the viscosity of the emulsion fluid. The smaller the emulsion droplets, the more stable they are. The stability of the emulsion is also affected by the interaction between emulsion components. Oleosin has amphipathic domains that bind to the oil surface, and long hydrophobic domains that anchor into the emulsion drops. This interaction creates repulsive forces between the droplets, preventing them from coalescing and forming a strong viscoelastic gel.

The characterization of the emulsions stabilized by RPP6.5 and RPP3 showed that the emulsions stabilized by the rapeseed protein had one dominating peak and the emulsions stabilized by soy lecithin had smaller peaks (48-65 m). For the o/w emulsions, the rapeseed protein stabilizing effect was more pronounced than that of soy lecithin. This was probably due to the reduced solubility of oleosin at pH 6.5.

Efficiency

The vacuum emulsifier is an ideal choice for mixing fluids that require high shear and low viscosity. It has a very high efficiency and is capable of mixing and homogenizing both oil and water. This makes it an excellent tool for cosmetic industry, such as the production of body creams and lipsticks. It can also be used for medical purposes such as mixing ointments and oral syrups. This equipment is also being used in food industries such as the preparation of mayonnaise and dressings.

This machine consists of a water pot, oil pot, emulsifying pot, lifting structure, and electric control structure. The emulsifying pot can be heated by connecting it to a steaming generator. The main frame of the machine has a vacuum system that connects the pots to a pump. It is also equipped with scrapers to help remove any material that is stuck on the surface of the emulsifying pot.

The vacuum emulsifier is designed to work at a temperature of 50-80 degrees Celsius. It is important to keep the liquid cool so that it does not exceed this temperature. In addition, the machine should be cleaned daily. The base and the emulsion tank should be kept clean to avoid corrosion. To prevent this, you should use a cleaning agent with a mild solvent. In addition, you should also make sure that the lids are closed to prevent contamination. If you are using the machine for a long process, you should add a cooling system to the tank.