Waterproof Splice Connectors

Waterproof splice connectors allow you to connect two or more wires in harsh weather environments without the need for soldering. Just insert and heat to create a permanent seal that resists moisture.

Red, yellow and blue termination buttons correspond to different wire gauges to help you match the correct splice connector with your cable. Splice connectors are gel-filled and closed to prevent moisture from entering the system.

CoolSplice Connectors

CoolSplice Connectors by TE Connectivity are an ideal solution for waterproof wire splicing. This inline splice connector saves installation time because it eliminates the need to strip wire before terminating it. The CoolSplice portfolio has been expanded to include a wider range of wire sizes. Red, yellow and blue color coded termination buttons take the guesswork out of matching the wire size to the correct connector. Users simply insert the insulated wire and push down on the button with a common pair of pliers to make an IDC connection. The independent button design allows for factory pre-termination of one wire and field termination of the other during installation. These splice connectors are IPX8 rated, meaning they are resistant to water and other ingress threats.

Inline splice connectors are popular because they offer more security than the butt splice/crimp splice type of wire connection. They are commonly used in lighting applications, wire extension applications and through connections with limited space. They are also a safer and more reliable replacement for butt splice/crimp connections on aircraft, military ground vehicles and seaborn systems in harsh environments.

Another benefit of using an inline splice connector is that the wires do not need to be twisted together. This is an important consideration for high-current connections, because twisting can result in a short. The splice connectors feature a clear body material that lets users visually inspect the connection and verify that it has been properly terminated. The clear material also makes it easy to identify the different types of splice connectors, including standard, gel-filled and sealed versions.

Tap Splice Connectors

Using tap splice connectors is a safe and easy way to connect a new wire to an existing one. They work waterproof splice connectors by creating an electrical connection through a small metal blade that is pressed down, lightly piercing the wire insulation and making a direct contact between the copper contacts. This provides an efficient transfer of electricity, minimizing power losses and risks of short circuits.

The best splice connectors are made with copper, as this is known for optimal conductivity and durability. They should be resistant to vibrations, ensuring that the contact remains fixed over time and in a variety of environments. In addition, they should be able to withstand temperature extremes, as well as other environmental conditions such as humidity and moisture.

Another benefit of these splice connectors is that they do not require any cutting or stripping of the wires’ ends, which saves time during wiring projects. Some of the options available also have snap closures, which make them more secure than conventional crimps.

This type of connector can be used to make permanent connections for a wide range of applications, including automotive trailer wiring and other vehicle electrical accessories. They can also be used for temporary connections, and many of the models offered are CSA listed to ensure safety. Some are even waterproof, making them ideal for use in outdoor applications.

Weatherproof Wire Splice Kits

Weatherproof wire splice kits can offer benefits for anyone who is looking to work on electrical projects, especially those that will be exposed to harsh outdoor conditions. They can help prevent damage to the connection point due to moisture, which can lead to failure or even a fire hazard. These kits can also come with built-in strain relief mechanisms that will help to prevent stress on the wiring connections, allowing them to continue working reliably for years to come.

Butt splice kits are a popular choice for those looking to extend wires, as they can join two end-to-end wires without the need for soldering or crimping tools. These kits can typically include 4 x butt connectors and 4 x 3M clear dual wall heat shrink tubing that is specifically designed for connecting #6 deep well pump flat cable. The inner wall of this heat shrink tubing melts and flows when heat is applied, which then forces the melted adhesive to cover the substrate. The adhesive then solidifies upon cooling, forming a permanent flexible and waterproof barrier.

CoolSplice connectors provide a reliable insulated connection that is visually confirmed through the clear sidewall. They are easy to terminate, and no special tooling is needed as a common pair of pliers can be used to push the termination button that will crimp the insulation displacement splice contact. These connectors are available in multiple sizes and types, making them suitable for a wide range of wire gauges and environments.

Tap Slice Connectors

Inline wire tap connectors offer a quick and easy waterproof ethernet connector way to connect two wires without the need for soldering. The snap closures allow you to splice in new wires without the need for stripping the insulation, they’re rated for up to 10 Amps @ 300V AC/DC and come in different gauge sizes.

These types of tap splice connectors have a metal insert that safely cuts through the plastic insulating jackets on two separate wires to establish a connection. When pressed down the tap splice connector will then fold over and crimp tightly to secure the spliced wires together. You should always splice in the right size of tap connector for your wiring application.

Another popular type of splice connector is the push-button style, which uses a pair of pliers to insert and crimp down on both ends of the terminal. These terminals are commonly used in automotive and motorcycle applications to splice in the power wire for accessories like throttle position sensors (TPS) and Power Commanders.

These are the easiest of the bunch to use, but they’re not meant for long-term wiring connections because the spliced wires will eventually break apart due to vibration, cold and other environmental hazards. Using a zip tie or electrical tape around the bottom of the stripped insulation on both wires will help prevent this from happening.