Steps Involved in a Stone Processing Line
Before purchasing a stone processing line, it is important to know what types of material you will be working with. Some types of stone include Travertine, Marble, Slate, and Granite. Depending on the type of product you plan on processing, the configuration of your line will vary. The manufacturer of the machine will be able to give you advice on the proper configuration. If you are working with natural marble or granite, you should use a 12 head stone processing machine. The natural marble is brittle and crack-filled. After cutting and chopping, you can use glue or a polishing machine to make it smoother. Not only will this effect be enhanced, but the speed of processing will be increased as well.
Travertine slab processing line
Located in Italy, Aretina Marmi srl processes travertine slabs from all over the world. This company recently invested in a high-tech slab processing line from Breton S.p.A. Located near one of Italy’s renowned travertine quarries, Aretina Marmi srl developed a state-of-the-art facility to process travertine slabs. It processes travertine by hand, applying filler, and paying attention to all areas of the slab’s surface.
The automatic slab device is a PLC-controlled system that senses the presence of a slab. This device is mounted on the front part of the processing line, and anticipates belt speed, slab width, and slab shape. This device has a detailed instruction book and includes a 10-HP motor. It is designed to accurately determine the presence or absence of a slab. The device can be set to read two ndeg-three sensors, and can be programmed to change the lateral positions of the sensors.
The General Stone Factory, one of the largest factories in the Galaxy Stones Group, is a large factory that supplies travertine in various tile sizes. It can process travertine in multiple diameters and tile dimensions, as needed. MGT stocks these blocks in large quantities for its various customers. In the future, these factories will be able to process other building stones and create travertine tiles with the same high-end quality as their marble counterparts.
Granite slab processing line
The first step in the granite slab processing line is to remove the epoxy resin. The resin has been placed in the interspaces and micro-fissures, making it possible to polish it better. After the resin has been removed, the granite slabs are then polished and are ready to be installed. In the final step, the slabs are polished to a desired finish. Listed below are the steps involved in the granite slab processing line.
A diamond saw is a tool used to cut granite blocks into slabs. The blades on this machine can reach 11 feet in diameter. The slabsaws then further define the size and shape of the slab. In the next step, slabs between eight and 10 feet long are fed into “guillotines” to be broken into the shapes required for monuments. Lastly, diamond wire saws are used to cut unusual shapes into the granite slabs.
A granite slab polishing machine has a high-quality design and features high-efficiency and low-power consumption. The main parts of this machine are made of high-grade cast steel, and the electrical components are domestic or Japanese brands. It is equipped with a blow-dry device and an automatic flap frame. A PLC control system and an LCD touch screen terminal help the machine to run smoothly. A lubrication reminder system makes the whole process easier.
Marble slab processing line
Choosing the right marble slab processing line is crucial. A poor process can lead to faulty finished products and a 35-40% material breakage rate. Similarly, inadequate filtration can lead to a lack of adherence to the resin, leading to slab breaks. Furthermore, the slabs may break even after delivery, resulting in a negative image of the company and an adverse effect on the trust of buyers. Therefore, it is essential to choose a marble slab processing line that offers control over every process, including the resin filtration.
The first step is to cut the slabs into smaller pieces. The slabs are then loaded onto trucks and sliced by a gang saw. The blocks are then ready to undergo polishing. The polishing process starts with coarse diamond abrasives and gradually moves up to finer abrasives. This is similar to sanding a fine hardwood. In the next step, the slabs are cut into pieces, each one suitable for use in flooring or as tiles.
Afterwards, the stone slabs are stored in rack structures. These racks may be made of metal, wood, or both. Some are constructed with an A-frame structure where the slabs are placed against each other. Often, these racking systems were not properly designed to support the weight of the slabs, and they also could shift or collapse when they were removed. In such a case, workers had no control over the movement of the stone slabs because the racks did not have adequate tie-downs.
Slate slab processing line
A Slate slab processing line includes many components to produce a finished slab. This equipment includes sawing equipment, a conveyor belt, and the polishing station. The equipment isolates motion on the conveyer belt so that the thickness of the slab is precisely controlled to a millimeter. The processing line has many benefits that help manufacturers distinguish themselves from average slab suppliers. Slate slabs are not the only materials to benefit from a polishing line.
After the slab is polished on both sides, it will be turned automatically into a thickness-assured machine and cut into one piece. Once the slab is finished, it will be automatically cleaned, filmed, and put down. A Slate slab processing line may also have three separate presses that process the slab at the same time. The speed of the stirrer blades is adjustable. This high-speed system can press three slabs at the same time.
The stone slabs can cause serious injuries when they are loaded onto trucks or stored in storage containers. Without wooden supports, they may shift or slide. They may even collapse. In such cases, a slab processing line can help prevent these injuries. A high-quality slab production line will be easy to operate and provide consistent results. It is an investment worth making. The investment is well worth the peace of mind. The Slate slab processing line will save you time and money, and you’ll be delighted with the finished product.
Travertine slab splitting machine
When it comes to a stone processing line, one of the most important things to look for is a Travertine slab splitting machine. This machine will make the splitting process more efficient and precise. Designed for processing different sizes of slabs, it will combine two or more splitters with conveyors of different sizes. The type of splitter chosen depends on the dimensions of the slabs input. Other factors that influence the line’s assembly include the production capacity and accuracy.
The stone cutting process involves a diamond-wire cutter that cuts the slabs into thin slices. The wire runs from a vehicle or motorized spool that moves in one direction. The cutting process is similar to that of cutting cheese, and takes 45 to one hour per slab. Depending on the size of the slabs, cutting the stone requires a thickness of about 1/4 inch per pass. This process can be time-consuming, but the result will be a smoother and more consistent finish.
When a slab is split, it can be flamed, honed, polished, brushed, or brushed. These processes create a finished product that is ready to be installed in your project. They can be used in both interior and exterior applications. You can also purchase them in pre-cut shapes and sizes. The first step in setting up your stone processing line is to choose the right model. A Travertine slab splitting machine will save you a lot of time.
Slate slab polishing machine
Slate slab polishing machine is a key piece of machinery in the stone processing line. The polishing machine is a highly accurate tool that is used to produce uniform slabs. The machine’s spindles rotate the polishing pads and can produce a variety of finishes. The process of calibrating a slab begins by leveling the slab. Then, it is worked until it reaches a desired thickness.
The process of manufacturing stone slabs involves many steps, including shaping and polishing the edges. Small saws, water-cooled router bits, and diamond-studded router bits pass along the slab edges. The machine will then finish the stone slab with the desired edge detail. If the finished product requires an extra-smooth surface, the machine will polish the slab. The polished surface is the final product, ensuring that the stone slab looks flawless.
The Slate slab polishing machine is a multi-axis surface finishing machine for stone slabs. This machine is suitable for polishing engineered quartz and natural stone slabs. It features pneumatic balancing of the head for optimum surface finishing. Its efficiency is superior to that of manual polishing machines. It can be used for a variety of applications, such as flat edge processing and oblique corner polishing.
