Types of Waterproof Connector Manufacturers

Protecting connectors against the ingress of water is critical for many environments. Not only does it prevent performance losses but also helps to protect against failures that can occur when moisture causes corrosion.

Custom manufacturer of waterproof and vacuum-tight connectors. Products include MC4 photovoltaic pin & socket connectors for solar installations. Suitable for aerospace, electric circuit, power, signal and medical applications. UL listed and CSA approved.

Waterproof

Waterproof connectors are designed to protect their internal components from the ingress of moisture. This is important for many applications, including those that are exposed to dust or corrosive compounds. In addition, some environments, such as medical and food manufacturing, require the use of connectors that can withstand certain levels of disinfectants.

Typically, waterproof connectors have a high IP (Ingress Protection) rating. The first number of the IP rating indicates the level of protection against solid particles, while the second number determines the degree of protection from liquid ingress. This rating is determined by testing the ability of the connector to withstand both temporary submersion and immersion in varying temperatures and pressures.

Shenzhen Jnicon Technology Co. was established in 2012. It offers 14 series waterproof electrical wire connectors with a variety of applications. Its products are used in outdoor LED lighting, communication & automation, new energy, marine electronics, global positioning waterproof connector manufacturer system peripherals, and automotive electronics. Its customers include TE Connectivity, Molex, and Amphenol.

The company focuses on the development of new technologies, with an emphasis on push-pull waterproof connectors. It has a large scale of injection & stamping centers and is equipped with the latest simulation software to shorten development time. It also has a highly experienced R&D team and professional production staff to ensure the quality of its products.

Moisture Resistant

Waterproof connectors resist moisture and other environmental conditions that can corrode wire or cable connections. This protection ensures that electrical signals are properly transmitted, and it also eliminates the risk of damaged connectors requiring costly replacement. These types of connectors are designed to be used in harsh or outdoor environments, and they can withstand high temperatures, salt spray, oil grease and other chemicals.

The waterproof connector is made with a special material that creates a seal when mated. They are available in a wide range of sizes, and they can be used in both male and female ends. Generally, they have rubber packing that fills the gap between the mating surfaces to prevent water from entering. The packaging also protects the mating surface against corrosion.

A waterproof connector can withstand varying degrees of moisture depending on its IP (Ingress Protection) rating. The ratings vary from no protection to full immersion in water. To achieve an IP rating, the connector must be tested in an environment that simulates the conditions that are encountered in actual use.

The test consists of conditioning the connectors, which involves placing them in an area with specific temperature and humidity levels. The test also requires a set time for the connectors to reach a steady state. The manufacturer then determines whether or not the connectors can withstand the test and still provide reliable performance.

Chemical Resistant

Chemical resistance is a term that refers to a plastic’s ability to resist degradation or permeation by chemicals. This is important in manufacturing because it ensures that the prescribed mechanical properties of a material can be realised in a corrosive environment. Materials with low chemical resistance are prone to swelling, softening and other forms of degradation that can compromise the integrity of the product and lead to a loss in functionality.

A good example of chemically resistant engineering plastic is PTFE. This plastic is able to resist corrosion by chemicals, even when mixed together. It is also able to resist high temperatures and withstand significant mechanical loads.

Other examples of chemically resistant engineering plastics include polypropylene, PA (polyamide, nylon), PP PEEVK, and SS316. These materials are able to resist a wide range of chemicals, including acids, alkalis, solvents and petroleum products.

Connectors are often exposed to a variety of harsh chemical solutions, including corrosives. Finding a connector that can withstand these chemicals is essential for safe operation. A waterproof, dust-free and explosion-resistant fitting will keep the factory clean and reduce exposure to dangerous fumes waterproof solder wire connectors for staff. A 100% seal stops powders from leaking out of the system, which cuts down on cleaning time and waste.

UV Resistant

The ability to withstand UV radiation is an important characteristic for any plastic that will be exposed to the elements, as it can cause the plastic to degrade faster than normal. This process is known as photodegradation, and it can lead to brittleness, loss of color and overall weakening of the plastic. To protect against this, some manufacturers use additives that can block out the UV rays. One such additive is titanium oxide pigments, which help prevent the rays from reaching the actual polymers in the plastic and causing degradation. Other types of additives are absorbers, which help trap the rays and convert them into heat instead. Lastly, stabilizers help slow the degradation by minimizing the free radicals that are formed.

Another material that is incredibly durable and tolerant of UV radiation is polyphenylene sulfide (PPS). Like Ultem and, to a lesser extent, Delrin, PPS is an exceedingly useful engineering-grade plastic. It’s flame, chemical, electrical and heat-resistant, and can withstand some significant stress and strain. It’s also extremely strong, and can be machined or injection molded to create parts that are durable and long-lasting.

Phoenix Contact is a global connector manufacturer that specializes in waterproof products and components. Its products are used in rail, marine, aerospace, power generation and electrical maintenance industries. The company integrates products produced by different factories through a worldwide sales network to provide customers with a one-stop connector supply and service.