Vacuum Emulsifier and Vacuum Homogenizer
Vacuum emulsifier can be used to mix ingredients with varying viscosities in cosmetic, pharmaceutical and other industries. It uses a combination of high shear shearing, centrifugation and vacuum to produce stable emulsions.
It is a machine that can be operated without human aid, saving time and money. It can also be cleaned automatically using the CIP system.
What is the Function of Vacuum Pump?
The function of a vacuum pump is to remove air and other wet gas and vapor particles from a system. These particles can corrode internal parts of the system and make it inefficient or even impossible to operate. Vacuum pumps can be used in a variety of applications, including medical equipment such as ventilators and oxygen concentrators. They can also be used in industrial applications such as sand blasting and steam turbine power generation.
A vacuum pump works by converting electric energy into the kinetic energy and potential energy of the fluid it is pumping. This process takes place inside a vacuum pump wheel, which is Vacuum emulsifier driven by an electric motor that turns the wheels and forms a negative pressure in the surrounding space. This negative pressure is maintained by the centrifugal force generated by the motor.
Another type of vacuum pump uses a diaphragm to compress air and liquid. These pumps are often used in the cosmetic and chemical industries. A diaphragm pump has two flexible walls that move back and forth to push and pull air and liquid in and out of the pump. These pumps are generally resistant to corrosion.
A third type of vacuum pump is a metal diffusion pump. This type of pump has a rotating shaft with a series of multibladed rotors that alternate with multibladed stators. When the rotors rotate, they hit the gas molecules with angled blades and compress them. The resulting compressed air then exits the pump through its discharge port.
What is the Function of Vacuum Separator?
Vacuum Emulsifying Mixer is a customized equipment that can be designed corresponding to customer’s production processing. It can be used to manufacture cosmetics (skin, eye, hair conditioners, hair dyes, shampoo), pharmaceutical preparations (syrups, ointments), chemicals and foods. It can be combined with a low-velocity wall scraper and high-shear emulsifier to carry out dispersing, emulsifying and homogenizing processes.
The heart of the vacuum emulsifying mixer is a high-speed rotor and a holed stator, which generate strong suction force by the shear gap between them. The materials go into the rotor from both sides and get cut, sheared, emulsified and homogenized evenly. This kind of mixing machine is widely applied in pharmaceutical, cosmetics, daily chemical care, pesticide, paper & pulp, printing and dyeing auxiliaries, paint and ink, nanometer materials, petrochemical, and the production of fine chemicals, plastic & rubber, electrics & electronics and others.
The equipment is easy to operate, clean and maintain. It is also energy-saving and environmentally friendly. It is also easy to switch over from batch to inline operation and vice versa, which can save time, space and cost. However, it is important to know some safety operations rules before using a vacuum separator. These include ensuring that the vacuum valve is open and that it is refueled properly, making sure there is no leakage or damage on the stainless steel reactor, and assessing whether the heating temperature has stopped rising.
What is the Function of Vacuum Mixer?
The vacuum mixer is a special type of machine used to mix and homogenize creams, lotions, ointments, liquid soaps, and many other kinds of products. The main function of a vacuum mixer is to remove air during mixing which prevents the decomposition of air-sensitive substances and inhibits chemical reactions. This allows the product to remain stable and improves its quality. It can also help prevent foaming during the mixing process and allow drying processes to occur at lower temperatures, which makes it especially useful in cosmetics manufacturing.
The machine consists of two pots: the water tank and oil tank, a control system, a heating system, agitator, scraper, and a vacuum pump. The operating method is simple: the materials are placed in the water and oil tanks, then heated and mixed. The undissolved material is then sucked into the emulsifying pot by the vacuum pump and is combined with the rest of the mixture to form an emulsion.
The vacuum mixer can be used for a wide variety of products and is available in various batch sizes, ranging from 20-30L up to 3000L. It can also be used to produce two-phase emulsions. To reduce bottom sediments, it is important to pay attention to the type of mixing, proper quantity of mixing ingredients, temperature, Automation equipment supplier speed, and shear rate. It is also important to avoid aeration of the mixture, as this may cause the mixing blades to degrade.
What is the Function of Vacuum Homogenizer?
Vacuum homogenizer is a high-speed mixing machine that works under vacuum state. It is suitable for producing cream, medicine ointment and other viscous products. The vacuum system eliminates air bubbles in the product, making it hygienic and easy to clean. It also improves the product’s quality and stability.
The heart of a vacuum homogenizer is a batch mixer that has two tanks, one for water and one for oil. A rotor and stator are installed inside each tank, where the materials pass through a narrow gap. The shears produced by the rotor and stator break up the oil phase/aqueous phase liquid stream into tiny drops or droplets. The shears also crush, disperse and combine the ingredients into a fine homogeneous solution.
The machine is equipped with double piston seals that ensure the vacuum system works efficiently. Water is supplied to the space between the seals, which helps cool them and prevents reinfection of the product. The vessel is also fitted with a safety valve to prevent overpressure. Besides, the rotary vacuum homogenizer can be equipped with a sanitary clamp for sterilizing in place to reduce the risk of contamination. This is especially useful in aseptic processes. A hygienic design makes this equipment ideal for the production of cosmetics, pharmaceuticals and foodstuffs. It is also an ideal choice for processing liquid and paste products.
