What Is a Vacuum Emulsifier?
Vacuum emulsifier is a machine that can handle high viscosity materials. It is used to emulsify oil and water products. It is also used to make mayonnaise, dressing, chocolate and more.
It consists of a water pot, oil pot and main frame. Material is poured in the emulsifying pot, then it is sucked through soft pipes into the main frame.
High Shear Mixing
The high shear emulsifier mixer utilizes powerful energy to process materials in the narrow space between stator and rotor. This strong energy causes shearing, impacting, breaking and turbulence to process the materials into an instantaneous emulsion. This creates fine particles that are free of bubbles and have a uniform size.
This type of mixing is best for thixotropic liquids and non-Newtonian fluids. It also works well for dispersing solids into a mixture of different phases. It is used in pharmaceuticals, food manufacturing, and chemicals to produce syrups, suspensions, gels, ointments, and injection solutions. It is also used to produce paints (latex), which are a non-Newtonian and thixotropic liquid.
High shear mixing produces a more homogenous substance than simple agitation. It can even disperse an immiscible liquid into a continuous phase by generating a large number of smaller droplets. This allows the droplets to coalesce and form a new phase, but it is important not to exceed the shear threshold, which could damage the product.
Another benefit of this type of mixing is that it reduces the need Vacuum emulsifier for frequent cleaning. This is because sticky substances can leave residues in the tank that must be cleaned before the next batch is mixed. This is a major benefit for manufacturers that make batches with varying formulations. It also saves time and money because less frequent cleaning means a shorter downtime for the equipment.
Vacuum
The vacuum emulsifier is used to make a viscous emulsion, dispersion or suspension in cosmetic, pharmaceutical and food industries on a large scale. It is also used to process chemicals like latex, saponification products and petrochemicals. It has many benefits and is widely used in different applications.
It is designed with a fully enclosed tank, which allows the product to be heated and mixed without being exposed to external air. This feature prevents aeration, which can damage the mixing blades. It also prevents the formation of air bubbles in the finished product.
Another advantage of a vacuum emulsifier is that it can mix different phases quickly and easily. The shear force produced by the high speed rotor and stator creates a pressure difference, which distributes one phase to another continuously and evenly. This process can be controlled by a computer, which will ensure that the mixture is mixed correctly.
The vacuum emulsifier is easy to clean and meets all CGMP requirements for Clean-In-Place (CIP) or Sterilize-In-Place (SIP). It is made of stainless steel, which makes it resistant to corrosion. It is a good choice for pharmaceutical, cosmetic and chemical industries. It is a great way to reduce production costs and improve your product quality. However, the vacuum emulsifier requires regular maintenance to maintain its optimal performance. To do this, you need to check the surface cleanliness, appearance and viscosity of the hydraulic lifting system regularly.
Heat
The vacuum emulsifier uses heat to create an emulsion. It has a heating system that can use steam or electric heaters. This type of equipment is ideal for a variety of applications, including cosmetics, food, pharmacy, and chemicals. It can be used to make high-grade skin creams, shampoos, and pharmacy ointments.
In addition to the heating system, a vacuum emulsifier can also be equipped with a feed pump and a separator. The feed pump can suction the product and the separator can remove any air bubbles from the mixture. This is an important part of the process, as it ensures that the finished product is clean and free of any unwanted particles.
Using a vacuum emulsifier can help you produce products that are both smooth and creamy. It can also reduce the amount of oil that is needed to stabilize the mixture. This can be a great benefit for your company, as it will save you money and time. However, it is important to keep in mind that there are several factors that can affect the performance of your mixer, such as temperature, pressure, and the number of ingredients. To avoid these problems, you should always consult your manufacturer for advice. It is also important to keep a maintenance log and to clean the machine regularly. This will prevent any issues from occurring in the future.
Chemicals
A vacuum emulsifier is often used to make cream, ointments, and other emulsion products. It is also used to mix chemicals for petrochemicals, dyeing and printing auxiliaries, and other industries. The machine uses high shear to create a forceful suction that pulls materials out of the pots and into the work head, where they are quickly combined. The materials are discharged manually or mechanically through a content discharge vessel after reaching the target consistency.
The mixing process can be challenging for some materials, especially if the mixture is very hot or has large particles. These substances Automation equipment supplier clump together and are difficult for agitators to disperse. In addition, they may contain polymers with sequences that are not compatible with the acrylate polymer used in the emulsion. In such cases, it is necessary to use a vacuum emulsifier that can handle high temperatures.
The emulsion mixer has been designed to meet these challenges and provide a high level of performance in all applications. The design features an insulated mixing tank and a high-performance agitator with a powerful electric motor. The mixer has been tested to ensure that it meets all standards and is safe for operation. It is available in a wide variety of sizes and capacities to suit the requirements of your application. The equipment also has a number of safety features to protect your employees and the environment.
