What Is a Vacuum Emulsifier?
Vacuum emulsifier is a machine used to mix different chemicals and materials. It is usually used in the cosmetics and pharmaceutical industry. Its applications include creams, lotions, and ointments.
It has many functions, including mixing, dispersing, homogenizing, and emulsifying. It is easy to operate and has a low power consumption. It is also hygienic and meets hygiene standards.
The structure of the emulsifier
Compared to other homogenizing mixers, the vacuum emulsifier features a more compact design that saves space and reduces costs. It also comes with a cooling system that can help maintain the temperature of the product and avoid any unwanted changes.
The vacuum emulsifier is used to mix high viscosity materials and can be used in many different industries. It is ideal for manufacturing cream, lotion, and ointments. It has a powerful motor and can produce two-phase emulsions at high speeds. Its design and technology meet GMP standards, which ensure that the machine is safe to use.
During operation, the center agitator and the wall scraper create opposite forces that allow for a more even mix. This results in a smoother cream that can be easily discharged. The scraper also has a centrifugal effect, which allows it to cling to the walls of the tank, eliminating dead corners and ensuring that the entire surface is covered.
The vacuum function of the emulsifier is important for Vacuum emulsifier keeping the water and oil tanks sealed. This ensures that the material isn’t exposed to air during mixing and enables it to be homogenized, emulsified, heated, and dispersed quickly and efficiently. It also prevents any air bubbles from forming, which can lead to the formation of bottom sediments. This problem can be solved by reducing the droplet size of the material, using micro-aeration, or adding more low-density liquids to the product.
The operation of the emulsifier
The vacuum emulsifier is an ideal machine for mixing and dispersing high viscous materials. It is also useful for heat sensitive products that are not good candidates for high shear mixers. The vacuum emulsifier is easy to operate and maintain. It can be used in a variety of industries, including food, pharmaceuticals, and cosmetics. It also allows for faster and more precise homogenization than a centrifuge.
The operation of this machine is simple: it uses a vacuum pump to draw materials from the water and oil tanks into the emulsifying pot. A vacuum pump is also integrated to ensure that the material in the emulsifying pot is completely sealed. This will prevent the formation of air bubbles in the product and help create a more uniform consistency.
This vacuum emulsifier is made up of a main working tank, water tank, oil tank, and vacuum homogenizer. It can be used to mix both liquid and powdered products, such as mayonnaise, soaps, creams, and hair gels. It can also be used to make pharmaceutical products, such as ointments and oral syrups.
A rotary vacuum pump is attached to the emulsifying mixer. This vacuum pump is powered by a strong motor and can pull material through the holed stator in the center of the machine. The material is then mixed, sheared, and emulsified using a high-speed rotation of the rotor. It is then accelerated and jetted out through the holes on the stator.
The application of the emulsifier
The vacuum emulsifier is used for mixing, dispersing, homogenizing, and aspirating highly viscous materials. Automation equipment supplier It can also be used to prepare ointments and other pharmaceutical products. It is made of high-quality 316L stainless steel and is suitable for medical use. It is also hygienically constructed and meets the normal hygiene standards of GMP. It is an ideal ointment production machine.
This emulsifier has many advantages over other types of ointment-making machines, including the ability to control temperature and avoid aeration. It can be used to make many different kinds of ointments, from creams and lotions to suspensions and gels. The emulsifier is easy to use and requires little maintenance. Its rotary design ensures that the product is mixed evenly and efficiently.
Vacuum emulsifiers are designed to be aseptic, which means that they are suitable for production of pharmaceutical products that require high levels of cleanliness. The vacuum system prevents air from entering the tank during mixing, which helps to avoid the formation of dust. It is also easy to clean, and the inner surface of the rotor is smooth and clean.
Vacuum emulsifying mixers are usually used in the manufacture of ointments and other pharmaceutical products. They are a great choice for large-scale manufacturers, but are not recommended for small scale firms that produce sensitive products. This machine is particularly useful for producing ointments with a large quantity of oil and water, as it is capable of handling high-viscosity materials.
The troubleshooting of the emulsifier
Vacuum emulsifier is the ideal machine for producing semi-solid viscous emulsions, dispersions and suspensions. This system has a number of features that ensure a high-quality end product, including: a vacuum system, hearting system, mixing system, electrical lifting system, operation control cabinet, and piping system. It also has a high-speed rotor and stator that can mix liquids with each other and create a fine, bubble-free mixture. It is a cost-effective solution for small-scale cosmetic, pharmaceutical, and food industries.
This equipment meets CGMP quality standards and can be sterilized in place (SIP) with its built-in system. It also has a cleaning-in-place (CIP) mechanism that cleans the equipment automatically. This reduces the risk of human error, and it makes the process much faster and easier.
When using this equipment, it is important to follow the safety production operation rules. These include checking the electric system regularly for safety reasons, and ensuring that all wires are grounded. Also, it is important to make sure that the rotor and stator are in good condition.
Another important thing to remember is to keep the platform dry, which will help restrict any potential damage from falls. The machine has a number of built-in safety features, including colored push buttons that make it harder to accidentally press them, an alarm system that alerts you when the vacuum valves are not fastened properly, and a pressure gauge that keeps track of the level of vacuum.
