What Is a Vacuum Emulsifier?

Vacuum emulsifier is an equipment used to mix and disperse liquids of varying viscosities in cosmetic, pharmaceutical and chemical industries. Its main parts include water tank, oil tank, emulsifying pot, agitator, scraper residues stirrer and vacuum pump.

The machine works at a high shear force between the rotor and stator. It is capable of mixing, emulsifying and homogenizing materials in a short time.

Types

Vacuum emulsifiers are highly effective and easy to use, making them an ideal choice for a wide range of industries. They offer a number of benefits, including reduced oxidation and a higher stability for active ingredients. These machines are also very efficient, meaning that they can produce high-quality emulsions in a short amount of time. These advantages make them a great option for businesses looking to increase their production capacity.

The vacuum emulsifier is an advanced machine designed to help producers achieve a more uniform mixture of oil and water. The device uses a combination of shear, centrifugal squeezing, impact, and tearing to Vacuum emulsifier instantly disperse and emulsify the materials. It can be used in a wide variety of applications, including food production and chemical manufacturing.

This machine is made of high quality 316L stainless steel, with a hygienic design that fully meets GMP requirements. Its mirror surface is polished to ensure that it has the best appearance, and its agitator has a hydraulic lifting mechanism that allows it to be easily discharged, cleaned, and maintained. It also has a pressed air inlet that helps to enhance the mixing process and accelerates the dispersion, centrifugation, and diffusion of the molecules.

The equipment is also suitable for a variety of foods, including mayonnaise, sauces, and dressings. It can also be used in dairy products, such as milk and cheese, to help produce a creamy texture.

Advantages

Vacuum emulsifiers have several functions that make them valuable for manufacturing businesses. They are able to prevent air circulation within the product and ensure that the mixing is consistent. This is especially important for pharmaceutical, food and cosmetic products. They also have a vacuum protection switch that prevents the opening of the pot lid when there is a vacuum inside. The vacuum emulsifiers also have a water inlet to help cool the equipment and protect it from heat transfer.

The vacuum emulsifier homogenizer machine is used by the cosmetic, pharmaceutical and food industries to produce creams, ointments, and lotions. It has a high-shear mixer and vacuum system that combine to produce stable emulsions without bubbles. It is easy to operate and maintain. Its automatic system is a time-saver and saves energy. It is also easy to discharge and clean. It is designed to comply with GMP standards and can be used in CIP and SIP systems.

The vacuum emulsifier can mix both oil and water based materials and can handle high viscosity products. It can also be used to make a wide variety of products in the pharmaceutical industry, including gels and suspensions. It is also a good choice for manufacturing fine chemicals. It is important to choose a location for the machine that is safe and easily accessible.

Functions

A vacuum emulsifier is a machine used to make emulsions of different viscosities. It is used for cosmetics, pharmaceuticals, and other industries. This type of mixer has multiple functions and features that help it create high-quality, bubble-free emulsions. It also has a number of safety functions to ensure the health and safety of workers.

A pump draws water and oil into the emulsifying pot, and a scraper helps clean the mixer. The rotor of the mixer has Teflon blades that scrape off the wall of the emulsion tank and flare upwards to avoid sticking and burning. The strong tumbling turbulence created by the blades creates high shear, crushing, dispersing, and centrifugation between the rotor and stator to homogenize the material.

It also includes a mirror that is used to observe and monitor the inside of the pot. This feature complies with GMP specifications and allows the operator to check for any abnormalities. It also has a valve that is opened to stop the vacuum when it’s time to discharge the mixture.

When using a vacuum emulsifier, it is important to choose the right location for placing it. It should not be placed near flammable materials or explosives, as this could damage the machine. It should also be kept away from dust or any other agglomerates, as this may cause damage to the working stator and rotor.

Troubleshooting

When a vacuum homogenizing emulsifier breaks down, it may be caused by many things. First, it might be due to a problem with the machine’s power supply and heating motor configuration. It might also be a problem with the stainless-steel reactor that is disconnected with heat resistance wire or damaged. Other causes could include a leaky sealing ring, a water tank that is not full of water, or a potation path that is incorrect.

It is important to keep the emulsifying mixer clean, so you should regularly wipe down its base and pots. This will help keep it clean and prevent rust. It is also important to ensure that the mixing tank is properly sealed and airtight. If there is any excess pressure in the tank, it can cause serious damage to the equipment. You should also check the rotor and stator often for wear and tear.

It is important to not put any dry powder materials or lumps of material directly into the emulsifying machine, as this can lead to Automation equipment supplier a stuffy machine. It is also important not to add any metal scraps to the machine, as this can cause devastating damage to the working stator and rotor of the machine. In addition, you should avoid using the machine if it is too cold or too hot.