What Is a Vacuum Emulsifier?
Vacuum emulsifier is used by the cosmetic and pharmaceutical industries for mixing, dispersing, homogenizing and emulsifying highly viscous materials. It also prevents dead corners by using scrapers that remove the materials from the inner machine surface.
The heart of this equipment consists of two separate pots that hold water and oil. It uses high Vacuum emulsifier speed rotor and holed stator to mix, shear, emulsify and homogenize materials.
Benefits
Vacuum emulsifier is an innovative high shear equipment that uses vacuum state to mix materials in a fast and uniform way. The machine works by forcing the material into a narrow gap between the stator and the rotor, which causes hundreds of thousands of shears per minute. The shear action of the machine causes a combination of forces such as impact, crushing, dispersing, centrifugal extrusion, and liquid layer friction that help in forming a stable emulsion.
The vacuum emulsifier is a powerful mixing device that can be used in many different industries to create various types of emulsions. It is capable of blending ingredients with low or high viscosity, depending on the application. It also helps in reducing the number of particles in the mixture, which can result in a smoother end product. The vacuum emulsifier is made up of a tank, which holds the mixed ingredient, and a pump that creates a vacuum in the tank. This pump is powered by an electric motor, which turns on when the valve on the bottom of the tank opens. It can be turned off when it is not in use, but the vacuum will continue to be generated.
This type of equipment is popular among cosmetic industries for making lotions and creams. It can also be used in the pharmaceutical industry to process ointments, oral syrups, and injections. Food industries also utilize this technology to produce mayonnaise, dressings, jam, butter, and margarine. Other industrial applications include coatings and inks, ano materials, printing and dyeing auxiliaries, petrochemical, paper, pesticide and fertilizers, plastic and rubber, and power electronics.
It is important to understand how a vacuum emulsifier works before using it in your production. It is a complex piece of equipment that must be properly cleaned to ensure safe operation. To clean the emulsifier, you should first disconnect any power cords or air hoses from the machine. Then, you can remove the pump from the tank and set it aside until you are ready to reinstall it. Once you have removed the pump, you can use a wrench to loosen each bolt on the cover and lift it off with your hands. Be sure to clean the outside of the pump and the inside of the tank. After you have finished cleaning the vacuum emulsifier, you can reinstall it and connect any necessary cables. Applepack process equipment offers several models of vacuum emulsifier mixers to suit your specific needs. To find out more about the features and benefits of each model, contact us today. We will be happy to answer any questions you may have.
Advantages
Vacuum emulsifier equipment is used to make ointments, preparations, gels, and suspensions in the pharmaceutical industry on a large scale. This is because this machine is able to mix and homogenize the materials quickly, and it can also produce a high-quality product with minimal effort. Its main advantage is that it can create a mixture with no air bubbles in it, which makes it easier to work with. This helps to eliminate the risk of a potential infection due to the presence of air bubbles. It also saves time, which is important in a pharmaceutical production process. It also conforms to GMP regulations, making it easy to use with CIP and SIP systems.
The vacuum emulsifying mixer is also useful in the cosmetic industry, where it can be used to produce products such as lipstick, body lotion, and hair gel. It can also be used to prepare suppositories, which are used to deliver medication to the body through the rectum or anal canal. In addition, the vacuum emulsifying mixer can be used to prepare various chemicals, such as coatings and inks.
When the vacuum emulsifier is working, its planet carrier rotates, triggering the stirring shaft in the tank to rotate as well. The high-speed rotation of the rotor and stator exposes the material to strong shearing, which causes it to be crushed, kneaded, impacted, and dispersed within a short period of time. This process is essential for achieving high-quality products and ensures that the ingredients are mixed evenly.
The high-speed shearing produced by the vacuum emulsifying mixer also prevents dead corners from forming, and it allows the particles to move freely around the container. The resulting product is often finer and more uniform than the product produced by manual mixing methods. The vacuum emulsifier also enables you to mix thicker, more viscous materials.
Another benefit of the vacuum emulsifier is that it can help to prevent air circulation, which may cause blending sharp edges. It also controls the blending climate, which is necessary for producing a high-quality final product. In addition, it is easy to operate and clean.
The pharmaceutical industry uses the vacuum emulsifier to prepare ointments, tablets, and injections. It Automation equipment supplier is also used to process oral syrups, latex, and emulsions. The cosmetic industry uses the machine to mix products such as mic body lotions, creams, and detergents shampoo and honey. Drug ventures have likewise discovered this machine applicable in their product making field. They use it to handle treatments, oral syrups, latex, and syringes. The food business likewise utilizes this equipment to process mayonnaise, dressings, jam, spread, and margarine. It is also used to process thick source, cheddar, oral fluids, infant food, chocolate, and sugar.
